The latest preload technology of machine tool spindles. High speed machining hsm the effecti ve way of modern cutting pasko, r. Utilizing synchronous, dc motor technology, the spindles operate up to 100,000 rpm with 260 watts continuous power and high torque. Caution always wear proper protective gear when lifting, transporting andor operating machinery. The highspeed spindles benefit from high precision with less than 1micron of runout at the collet face. Ibag setco skf faemat colombo siemens tox pressotechnik gmbh inna spindle technology okuma rmc elettromandrini theta precision co posa spindle spintech. We get a lot of questions about high speed spindle life such as, how long will a new or repaired spindle last.
Higher temperatures cause the bearing raceways to expand and tighten. Spindles that are not belt driven will be balanced using a half drive key. We offer a full dismantling and inspection report together with our quotation, the highest quality of repair, full inspection and 48hr test running of the spindle, on completion of the spindle repair our engineers can reinstall the spindle, offering yourselves the complete service, warranty, backup and support. Spindle size spindle speed 2750 6000 3500 5000 4000 3500 5500 3000 6500 2500 8000 2000 dynamic balancing will be preformed on spindle equal to and above the speeds given in the table. Global electric spindles market 2019 nsk, gmn, ibag, setco. All the ibag tooling interfaces with sk are also available with bt or cat. Because conventional spindles are typically designed with a fixed bearing preload no springs, there isnt any compensation for the thermal expansion that occurs from heat generation. High frequency spindles equipment and devices product. Option w is available for selected spindle types either with 80, 150 or 200bar. Dynomax, inc general safety warnings all warnings and instructions on the precision spindle assembly, its components, and operating instructions should be adhered to. Use and installation handbook for belt driven spindles. Shopping for a machining center was simpler when buyers had only two basic spindle choices. Emmaco is a uk specialist supplier of highspeed spindles and process monitoring systems as the uk agent for ibag and argotech, we can supply you the process monitoring system or highspeed spindle system to suit your business needs. The benefits of high speed machining are well known today, and ibag delivers a proven solution including the highest technlogy in spindle design.
In addition to the tremendous time savings, the part can be completed almost burrfree. Note the spindle description and drawing for details. Z manual drawbar for tool interface with collet clam ping or grinding arbor. Ibag 2015 catalog ibag microline brochure ibag rotary coupling flyer new back working spindles tsugami spindle. In addition, a wide assortment of large, powerful spindles are offered for heavy milling and for cnc machining centers. Our spindles are characterized above all by their reliability, precision and balanced priceperformance ratio. With maximum speeds up to 170,000 rpm, and power levels up to hp, ibag can supply the right high speed spindle for your unique application. We specialize in the repair of ibag spindle motors, ibag motors, and ibag spindles. The components of the variable preload system are assembled on the spindle and rotate at spindle speed. Motor spindles for cadcam machinery ibag switzerland ag. In particular, the preload method and the amount of preload applied to the bearings inside the spindle are properly determined to maintain high performance of the spindle.
They are equipped with hybrid ceramics bearings greased by permanent grease without any kind of maintenance or with minimal airoil system for high speed rotations. Dynomax employs quality inspections and checks throughout the manufacturing process to ensure the highest spindle performance when placed into service. It has to be changed regularly, particular if there is a lot of bit changes in. Nov 11, 2017 recently, the studies of machine tool spindles for highspeed and highprecision have been actively performed to produce highvalueadded products.
Rotary couplings available to allow installation of ibag micro line spindles on a cnc lathe turret. D grinding arbor to be attached direct on the spindle shaft. Custom spindle mounting brackets, which are excellent for medical machining on swisstype, can be used to allow milling or crossdrilling at unique angles. Its no wonder why spindle failure often leads to avoidable costly repairs or complete replacement. View and download kongsberg v series user manual online. This chuck is used to clamp 3mm bits to the bit into the spindle. Medievalstyle spindles, as opposed to modern spindles, dont have the whorl attached permanently. Ibag microline brochure ibag rotary coupling flyer new back working spindles tsugami spindle star cnc spindle ibag star brochure ibag small spindles dental apps ibag small spindles ibag medium spindles ibag large spindles ibag plugngo spindles ibag plugngo spindle ems article ibag taylor made project ibag haas projects ibag applications notes. Ibag introduces new rotary coupling system for turret. Our newly designed product catalog with a ton more offerings. Utilizing synchronous, dc motor technology, the spindles operate up to 100,000 rpm with 260 watts continuous power and. The patented aerostatic bearing system of uasdh25 and uasdh25a type spindles with their capillary orifices technology has specifically been designed and manufactured for use with a supply pressure of 2030 bar.
Our repairs will typically cost 12, or less than 12 the price of a new spindle. Global motor spindles market 2018 by manufacturers, regions. For multiple spindle applications, a switch box allows sharing one spindle drive between two or four spindles, each with independent speed control. Just scroll down to show the full motor spindle range of ibag. There are a few differences between medieval handspindles and the handspindles commonly available and commonly used today. Jun 03, 2015 ibag 60000 rpm high speed spindle installed on a tsugami cnc swiss machine. Find a motor spindle out of the ibag standard portfolio. Recently, the studies of machine tool spindles for highspeed and highprecision have been actively performed to produce highvalueadded products. Together with our partner witte, this has also included turnkey vacuum work holding systems contact ibag north america today to explore how applying ibag high speed spindle technology and vacuum work holding systems can improve your bottom line. Author links open overlay panel masoud razban mohammad r. This causes the bearing system to increase its preload beyond the original setting, which. Live spindles and tool holders for citizen k16 machines.
Global motor spindles market 2018 by manufacturers. Ibag scandinavia offers the complete spindle repair service. Search for ibag motor spindles with the criterias important for you. Ibag expands swiss turning spindle line tooling online. By using our services, you acknowledge and agree to our use of cookies. Emmaco offer a comprehensive range of highspeed spindles specially designed for star sliding head lathes from swiss manufacturer ibag. Live tooling for star cnc swiss machines download pdf. Ibag 60000 rpm high speed spindle installed on a tsugami cnc swiss machine. When using the highspeed spindle capable of a proper surface speed of 300 sfm, it is possible to run the end mill at. Series psmt mechanical belt driven spindles spindles of simple conception for milling, drilling and grinding operations. The rotary coupling can be used with any micro line spindle developed by ibag providing speed up to 100,000 rpm for small diameter drilling and micromilling applications. The motor spindle is equipped with a rotary coupling for tooling through the spindle centre. Ibag scandinavia is a swedish specialist supplier of highspeed spindles and process monitoring equipment. The rotation movement is obtained by mechanical transmission.
Global electric spindles market 2019 nsk, gmn, ibag. Please download our technical specifications and catalogues. Spindle is a logic reasoner that can be used to compute the consequence of defeasible logic theories in an efficient manner. Our ibag spindle repair processes are the best in the business. Ibag scandinavia supplies a range of high speed spindles and process monitoring equipment. Download and save the pdf catalogue of our asdh25 and asdh25a for detailed product information. A speeddependent variable preload system for high speed spindles. Comparison of asdh25 and uasdh25 with highpressure aerostatic bearing technology. Spindles of simple conception for milling, drilling and grinding operations. High speed machining hsm the effective way of modern cutting. Ibag high frequency spindles catalogue download pdf. Spindles are the beating heart of any grinder, and when they need to be repaired, you need to know youve got a spindle repair and rebuild service provider with the necessary expertise and skill.
The output is sorted by tooling interface either for motor spindles with atc or with manual tool change systems. Ibag switzerland designs and manufactures a broad range of advanced high speed milling spindle systems. The complete system includes the ibag micro line spindle, electronic high frequency drive, air seal filter regulator, er8 collet, collet nut and wrench set. May 28, 2015 ibag hf120 30,000 rpm spindle installed on a hurco vm10uhsi cnc machine. The feed calculator is a small program to calculate the feed and spindle speed for turning and milling machines the help provides an excerpt of the machining tables which propose cutting speeds and feed per edges for various tools, especially for small machines and modeling. Download high speed spindle specifications ibag scandinavia ab.
Spindle repair and rebuilding services machine tool. Alternatives to steep tapers cutting tool engineering. Live tooling for citizen cnc swiss machines download pdf. As it can be seen from the graph to the right the thinfilm liquid cooling and the cartridge deisgn of our tool spindles asd080h25, asd080h25a and asd080cx result in a spindle. The ibag plugngo spindle product line includes the hfk25, hfk90, hfk95 and hfk5 high speed milling spindles. Jan 01, 2008 high speed spindles for swiss machining. Integrated er saw arbors, straight shank arbors and saw blades download pdf signature series citizen live tooling. Spindle model h ybrid bearings with oilair r pm speed steel bearings with oilair r pm h ybdrid bearings with grease r pm perm anent power s1 k w. Ibag s strict care and attention to detail is designed to provide you with the very best high speed cutting system you can buy. Ibag hf120 30,000 rpm spindle installed on a hurco vm10uhsi cnc machine. The plugngo spindles combine an ibag high speed milling spindle, integrated with a mounting taper to be inserted into a standard cnc machine tool spindle.
Ibag group leading manufacturer of the worl wide hugest motor spindle portfolio. Ibag north america has extensive knowledge and experience to properly install your high speed spindle with a modern cnc machine tool, including mechanical and electrical features. In addition to this, report pinpoints industrial dynamics and provides analysis of the most important trends expected to impact the growth of market. The shaft itself is called a spindle, but also, in shopfloor practice, the word often is used metonymically to refer to the entire rotary unit, including not only the shaft itself, but its bearings and anything attached to it chuck, etc. Both manual and automatic tool clamping styles are supported. Use of high speed spindles has quickly become an industry choice for staying ahead of competitors, utilising the. Ibag north america designs and manufactures a broad range of advanced high speed milling spindle systems.
We have stateof theart inhouse resources and manufacturer trained technicians, so that your. Ibag offers a full line of compact, powerful milling spindles designed for use in swiss style cnc lathes, cnc milling machines, and engraving centers. Comprehensive knowledge in high speed cutting ibag scandinavia. Use clean air the spindle is sensitive for the pressurized air quality. A speeddependent variable preload system for high speed. Option w is only available in combination with option h and extends the motor spindle. Servicing opening or removing covers andor guards may expose personnel to. Ibag imc imf imp ikegai impco incor index ingersoll. Motor spindles do not rely upon an external motor to provide torque and power, the motor is included as an integral part of the spindle shaft and housing assembly. In machine tools, a spindle is a rotating axis of the machine, which often has a shaft at its heart. Spindle type h f25 h f33 h f42 h f45 h f60 small sized m otor spindles s collet clam ping direct in the spindle shaft. The current implementation covers both the basic defeasible logic and modal defeasible logic. As the scandinavian agent for ibag and argotech, ibag scandinavia can supply you the process monitoring equipment or highspeed spindle system to suit your business needs. Air pressure never run ibag spindle with air pressure disconnected this may destroy the spindle.